Tank Construction
Tankproinc | construction is done in accordance with metal frameworks design plan (Work Execution Plan). Work execution plan is the basic technological document for oil storage tank installation.
The jacking method is convenient, can use large hoisting equipment, doesn’t need to do high altitude work, but it has some limits like the lifting capacity of the whole tank and its rigidity. So it is just suitable for relatively small scale tank construction.
Design
Tank design is a compromise between the needs of a military unit for firepower, protection, and mobility. Adding armour will decrease mobility, while increasing firepower increases the weight and cost of the vehicle. This makes it difficult to maximize all three elements of the design at once.
To prevent corrosion and maintain the strength of the tank, it is important to choose a concrete floor design that meets the project requirements. The floor is typically a highly-reinforced concrete membrane slab. It may also be a structural or ballast floor, depending on the site condition.
During construction, it is essential to follow the Work Execution Plan that sets the order of installation of oil tank elements. The correct order of welding and assembly will reduce the residual stress caused by deformation during the welding process and will help to minimize distortion of the framework sheets. In addition, the tank’s welding seams should be tested for leakage and quality.
Fabrication
Tanks can be fabricated in a number of ways. Depending on how the tank will be used, modifications or additions may be needed. For example, a tank that stores drinking water will need to be designed to support regulated water flow. This will ensure that the tank can keep up with demand and prevent the water supply from becoming depleted.
Before a tank can be built, the metal plate must undergo prefabrication. This involves bending, cutting, and welding the parts together. This process can be done using CNC plasma cutters and welding manipulators. After fabrication, the tank is inspected and tested for quality.
In order to reduce construction time and improve the quality of the tank, a new method for tank assembly has been developed. This method is called the jacking method. It eliminates the need to work at high altitude, and it is easy for tank builders to master. It also increases the depth of prefabrication and automatic welding technology.
Assembly
The installation of a tank should be performed in accordance with detailed metal framework design plan and Work Execution Plan. The area of construction site must be arranged in conformity with the general layout, including zones for operating and shifting materials-handling machines, stockpiling zones, pioneer (temporary) roads, necessary premises and utility systems, firefighting means.
To prevent the bottom of the tank from unrolling, angle bars are welded evenly along the center of the lower ring of the tank shell at a distance of 1 m from each other. Then, the baffle is welded to the tank wall. The welded seam should be nondestructive tested.
The assembly process for this model is quite detailed and involves some tricky steps. But if you follow the instructions, it shouldn’t be too difficult to build the tank. The 71 page manual is language independent and has quality illustrations for each step. It also shows a 1:1 image of the parts needed for each step.
Installation
In order to prevent rusting and other damage, tanks should be installed in a clean area that is well-prepared. This may require a concrete slab, which should be built to be at least two feet wider than the tank itself. The slab should be smooth and level in both dimensions. Some people prefer to use concrete, but others opt for a more affordable construction material such as gravel or crushed stone.
Water tanks should be positioned to allow gravity to move water to where it is needed. This reduces the need for energy-consuming pumps and allows for more control over the water temperature. The site should also be in an area that is out of the way of traffic and equipment.
The tank should be placed in a location where it is not subject to heavy loads or vibrations, as these can cause the tank to shift and leak. Tank builders and crane operators should be aware of the importance of ground conditions and take precautions to ensure stable operations.